DUNCAN MANLEY LTD - CONSULTANTS TO THE BISCUIT AND FOOD INDUSTRY
BISCUIT, COOKIE AND CRACKER MANUFACTURING MANUALS
by Duncan Manley, Published by ELSEVIER LTD.
MANUAL 1. INGREDIENTS |
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Types, Handling and uses in Biscuit Manufacture
Contents:
- Background to the biscuit industry
- Hygiene and safety aspects
- Wheat flour and other cereals
- Sugars and syrups
- Fats, oils and butter
- Dairy products
- Dried fruit and nuts
- Enzymes
- Flavours and spice
- Chemicals
- Chocolate and cocoa
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MANUAL 2 BISCUIT DOUGHS |
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Types, Mixing, Conditioning and Handling of doughs
Contents:
- Background to the biscuit industry
- Hygiene and safety aspects
- Problem solving
- Mixing the dough
- Metering of ingredients into mixers
- Care, cleaning and maintenance of machinery
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MANUAL 3 BISCUIT DOUGH PIECE FORMING |
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Sheeting, gauging, cutting, laminating, rotary moulding, extruding, wire cutting and depositing.
Contents:
- Background to the biscuit industry
- Hygiene and safety aspects
- Sheeting, gauging and cutting
- Laminating
- Rotary moulding
- Extruding, wire cutting and depositing
- Care, cleaning and maintenance of machinery
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MANUAL 4 BAKING AND COOLING OF BISCUITS |
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What happens in a baking oven, types of oven, post oven processing, cooling and handling requirements prior to packaging
Contents:
- Background to the biscuit industry
- Hygiene and safety aspects
- Problem solving
- Types of oven and baking bands
- Principles of baking
- Post baking processes
- Process control of baking and troubleshooting
- Care, cleaning and maintenance of machinery
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MANUAL 5 SECONDARY PROCESSING IN BISCUIT MANUFACTURING |
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Chocolate enrobing and moulding, sandwich creaming, icing, application of jam, marshmallow and caramel
Contents:
- Chocolate and chocolate flavoured coatings
- Cream sandwiching
- Icing of biscuits
- Application of jam, jellies, marshmallow and caramel
- Care, cleaning and maintenance of machinery
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MANUAL 6 BISCUIT PACKAGING AND STORAGE |
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Packaging materials, wrapping operations and biscuit storage
Contents:
- Background to the biscuit industry
- Hygiene and safety aspects
- The function of biscuits packs
- Types of packaging materials
- Feeding biscuits into wrapping machines
- Biscuit handling and storage before packaging
- Storage and warehouse handling
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